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COMPARATIVE STUDY 1985 - 2000

ONA S-2000
ONA TECHNO

ONA, riding the wave of progress

Our machines reduce work time, electrode wear,
and final surface finish by 50%

A lot of people say it's impossible to be fully up to date on developments in technology. Buy a new computer, they say, and in three or four years it's a museum piece. With a certain disquiet we do what we can with the limited capacity of a hard disc, or we suffer the slowness of a dated computer.

But at ONA Electroerosión we're winning. We wanted to see our improvement, especially where technology is concerned, expressed as impartially as possible. So we engaged two Portuguese clients and two Spanish clients to help us produce the figures. We asked them to carry out the same job with two sister machines, one of them old and the other up to date.

The result was spectacular. Work time, electrode wear, and final surface finish had been reduced by an average of 50%. The examples are sufficient to convey the picture. ONA Electroerosión: Cum Laude.

Firm
J.D.D.
Address: Zona Indoestrial - Apdo. 216 - 3721.909 OLIVEIRA DE AZEMEIS (Portugal)
Business: Manufacture of molds for plastic
Main markets: US, France, Germany, Sweden, Norway, and Turkey
Year set up: 1984
Employees: 60
EDM equipment: ONA IN-260, ONA PD-4.60-EO, ONA PRIMA S-400, ONA TECHNO H-600
Contact: Joao Pinto

Work definition
End product: telephone exchange
Electrode material: graphite
Number of electrodes: 1
Workpiece material: PM 300 steel
Depth: 40 mm

 

Result: ONA TECHNO vs ONA S-2000
  TIME (hours) ELECTRODE WEAR SURFACE FINISH CAVITY TOLERANCE
ONA S-2000 20 horas 5 % 32 VDI +/-0,1 mm
ONA TECHNO 8 horas 2 % 20 VDI +/-0,1 mm

MOLDOPLÁSTICO
Address: Barrocas - Apdo. 22 - 3721.909 OLIVEIRA DE AZEMEIS (Portugal)
Business: Manufacture and testing of molds for plastic
Main markets: US, France, Germany, England, and Italy
Year set up: 1955
Employees: 170
EDM equipment: ONA S-320, ONA PN-520, ONA MATIC-260, ONA PV-4.240-S1, ONA D-360-S, ONA D-360-F, ONA PD-6.120.A3, and ONA TECHNO H-600
Contact: Armindo Costa Pereira

Work definition


End product: Pallet
Electrode material: Graphit
Number of electrodes: 1
Workpiece material: P-20 steel
Depth: 60 mm

Result: ONA TECHNO vs ONA S-2000
  TIME (hours) ELECTRODE WEAR SURFACE FINISH CAVITY TOLERANCE
ONA S-2000 50 horas 3 % 32 VDI +/-0,1 mm
ONA TECHNO 25 horas 0,1 % 27 VDI +/-0,1 mm

CREDISA (GRUPO FEBER)
Address: P.I. DERRAMADOR, Albacete - Apdo. 20 - 03440 IBI (Alicante, Spain)
Business: Manufacture of molds for the toy industry
Main markets: All European markets
Main clients: Toys R'us iberia, toy firms
Year set up: 1980
Employees: 70
EDM equipment: 2 NOVAPROGRAM's, S-2000, TECHNO H-600
Contact: Carlos Rodríguez

Work definition
Application: armrests
End product: part of a toy
Electrode material: copper
Number of electrodes: 2
Workpiece material: hardened steel
Size: 200 mm x 50 mm, with front form

 

Result: ONA TECHNO vs ONA S-2000
  TIME (hours) ELECTRODE WEAR SURFACE FINISH
ONA S-2000 18 horas 0,3 % 32 VDI
ONA TECHNO 9 horas 0,2 % 24 VDI

 

MAINVA
Address: Arturo Almar, s/n - 46940 MANISES (Valencia, Spain)
Business: Industrial die-making
Main markets: domestic firms
Main clients: Plásticos Mondragón, Industrias J. Ferrer, MB España, etc.
Year set up: 1983
Employees: 16
EDM equipment: PRIMA S-400 AWF, TECHNO H-400, DATIC 360, S-2000 (60)
Contact: Casimiro Cebrián

Work definition
Application: injection mold
End product: flanges for the high-speed train AVE
Electrode material: copper
Number of electrodes: 2
Workpiece material: hardened steel
Depth: 25 mm, with form


Result: ONA TECHNO vs ONA S-2000



  TIME (hours) ELECTRODE WEAR SURFACE FINISH
ONA S-2000 25 horas 0,5 % 34 VDI
ONA TECHNO 16 horas 0,3 % 18 VDI

 

ONA Electroerosión ©, 2000